Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Transmission - Ingenium i4 2.0l Diesel (G1887786) / Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Automatic Transmission  Transaxle / Transmission - Ingenium i4 2.0l Diesel (G1887786) / Installation

INSTALLATION

SPECIAL TOOL(S)

SPECIAL TOOL(S)

SPECIAL TOOL(S)

NOTES:

  • Some variation in the illustrations may occur, but the essential information is always correct.
  • Some illustrations may show the transmission removed for clarity.

NOTE:

Remove the torque converter retainer.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

NOTE:

This step is only required if a new component is installed.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

NOTE:

This step is only required if previously removed.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 10 Nm

NOTE:

This step is only required if previously removed.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 10 Nm

NOTES:

  • This step only applies to vehicles from the following markets; China all 15MY onwards, Taiwan all 16MY onwards and Gulf 18MY onwards.
  • Make sure that the transmission anti-theft label is fitted evenly and has no bubbles or folds. It must not be fitted over the curvature of the transmission casing.
  • Before installing the transmission inspect the highlighted area, If no transmission anti-theft label is fitted, proceed with the following steps;

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

  1. Make sure the VIN number on the label matches the VIN number of the vehicle.
  2. Identify the correct area on the transmission as illustrated.

    Using Land Rover approved brake cleaner throughly clean the highlighted are of the transmission.

  3. When the transmission label area is clean and dry, remove the label backing.
  4. Install the transmission anti-theft label to the highlighted area.

CAUTIONS:

  • Make sure that the component is clean, free of foreign material and lubricant.
  • Apply the correct specification and quantity of grease.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Refer to: Specifications (307-01 Automatic Transmission/Transaxle, Specifications).

WARNINGS:

  • This step requires the aid of another technician.
  • Make sure that the transmission is secured with suitable retaining straps.
  • Make sure the torque converter remains with the transmission.

CAUTIONS:

  • Make sure the torque converter is fully located into the oil pump drive.
  • Apply grease of the correct specification to the torque converter spigot.
  • Make sure that the component is correctly located on the locating dowels.
  • Make sure that the mating faces are clean and free of foreign material.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 65 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 65 Nm

CAUTIONS:

  • Make sure that new bolts are installed.
  • Only rotate the crankshaft clockwise.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 62 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 65 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 65 Nm

Remove the transmission jack.

CAUTION:

Be prepared to collect escaping fluids.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 60 Nm

CAUTION:

Be prepared to collect escaping fluids.

NOTE:

Remove and discard the blanking caps.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 12 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 4 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 60 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 24 Nm

CAUTIONS:

  • Make sure that new bolts are installed.
  • Make sure that the installation marks are aligned.

NOTE:

Tighten the retaining bolts working diagonally.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 40 Nm

Refer to: Front Right Halfshaft - RHD AWD/LHD AWD (205-04 Front Drive Halfshafts, Removal and Installation).

Refer to: Front Left Halfshaft (205-04 Front Drive Halfshafts, Removal and Installation).

Lower the vehicle

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 80 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 175 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque:

M8 24 Nm

M12 80 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Support the engine.

Remove the Special Tool(s): 303-021, JLR-303-1591

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 50 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Repeat the above step for the other side.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

  • Repeat the above step for the other side.

CAUTION:

To prevent water ingress and subsequent transmission damage, make sure that the breather is fully pushed home into the transmission casing. The white line around the circumference of the pipe should not be visible when correctly installed

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

NOTE:

Make sure the electrical connector is correctly secured.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

CAUTION:

Be prepared to collect escaping coolant.

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 8 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 10 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Torque: 12 Nm

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Transmission - Ingenium i4 2.0l Diesel (G1887786) Installation

Refer to: Starter Motor (303-06B Starting System - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Plenum Chamber (412-01 Climate Control, Removal and Installation).

Refer to: Charge Air Cooler (303-12B Intake Air Distribution and Filtering - INGENIUM I4 2.0L Diesel, Removal and Installation).

Refer to: Engine Undershield (501-02 Front End Body Panels, Removal and Installation).

Refer to: Engine Cover - INGENIUM I4 2.0L Diesel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: Transmission Fluid Drain and Refill (307-01 Automatic Transmission/Transaxle, General Procedures).

Refer to: Transmission Fluid Level Check (307-01 Automatic Transmission/Transaxle, General Procedures).

Connect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

If a new component has been installed, configure using Land Rover approved diagnostic equipment.

Transmission Control Module - Ingenium i4 2.0l Diesel (g1894393) Removal and Installation

REMOVAL

NOTES:

  • Some variation in the illustrations may occur, but the essential information is always correct.
  • Removal steps in this procedure may contain installation details.

Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).

Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - INGENIUM I4 2.0L Diesel, Removal and Installation).

Transmission Control Module - Ingenium i4 2.0l Diesel (g1894393) Removal and Installation

CAUTION:

Take extra care not to damage the wiring harness clips.

Transmission Control Module - Ingenium i4 2.0l Diesel (g1894393) Removal and Installation

CAUTION:

Make sure that new bolts are installed.

Transmission Control Module - Ingenium i4 2.0l Diesel (g1894393) Removal and Installation

Torque: 24 Nm

INSTALLATION

To install, reverse the removal procedure.

NOTE:

This step is only required if a new component is installed.

Using the approved Land Rover diagnostic equipment, configure new transmission control module (TCM) without transmission replacement.

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    GENERAL EQUIPMENT PART(S) DRAINING WARNINGS: Be prepared to collect escaping fluids. Observe due care when draining, as the fluid can be very hot. CAUTIONS: Make sure that the area around the

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    GENERAL EQUIPMENT CHECK WARNINGS: Be prepared to collect escaping fluids. Observe due care when draining, as the fluid can be very hot. CAUTION: Vehicle must be horizontal during this operation.

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