Land Rover Discovery: Rear end Sheet Metal
Repairs Back
Panel Inner (G1770945) -
Removal
Removal
NOTE:
The back panel inner is installed in conjunction with:
- Rear bumper cover
- Rear bumper
- Rear bumper retaining rail
- Rear lamp assembly
- Rear lamp panel outer
- Back panel outer
- Quarter panel lower extension
- Loadspace trim panel
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- The back panel inner is serviced as indicated.
- Before commencing this procedure make sure that you are aware of
all Health and Safety requirements.
For additional information, refer to: Health and Safety Precautions
(100-00, Description and Operation).
- For further information on the methods, tools and fixings used in
this procedure refer to the body repairs - general information
section.
NOTES:
- Any joints sealed as part of vehicle manufacture must be sealed as
part of the repair.
- Make sure a zinc rich primer is applied to any bare metal surfaces.
- For additional information, refer to: Rear Bumper Cover (501-19,
Removal and Installation).
- For additional information, refer to: Rear Bumper (501-19, Removal
and Installation).
- For additional information, refer to: Rear Bumper
Retaining Rail
(501-30, Removal and Installation).
- For additional information, refer to: Rear Lamp Assembly (417-01,
Removal and Installation).
- For additional information, refer to: Rear Lamp Panel Outer (501-
30, Removal and Installation).
- For additional information, refer to: Back Panel Outer (501-30,
Removal and Installation).
- For additional information, refer to: Quarter Panel Lower Extension
(501-30, Removal and Installation).
- For additional information, refer to: Loadspace Trim Panel (501-05,
Removal and Installation).
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- Remove the spot welds as indicated.
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- Remove the spot welds as indicated.
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- Remove the spot welds as indicated.
- Carefully separate the joints and remove the back panel inner.
READ NEXT:
Installation
Dress the flanges where necessary.
Offer up the new back panel inner panel and clamp into position.
Check alignment, if correct, proceed to next step, if not, rectify and
recheck bef
Inspection and verification
CAUTION:
Diagnosis by substitution from a donor vehicle is NOT acceptable.
Substitution of control modules does not guarantee confirmation of a
fault, and may also cause a
GALVANIC CORROSION
For additional information, refer to: Corrosion Protection (501-25B Body
Repairs - Corrosion Protection, Description and Operation).
FRONT END SERVICE PANELS
TIME SCHEDULES ,
SEE MORE:
Installation
CAUTION:
Extreme cleanliness must be exercised when handling these
components.
Clean and inspect the components for deterioration.
CAUTION:
Make sure that a new outer joint boot is to be installed.
Renew Part: Outer constant velocity joint boot kit.
Pack the outer CV joint with the
NOTE:
Equipment required: Air bag deployment tools LRT-86-003, LRT-86-
003/08 and LRT-86-007/02 , Battery (12V), Safety goggles to BS2092
grade 2, Rubber gloves to PrEN 374 class 2, Ear protectors that have
been measured to BS.EN 24869, Particulate respirator to EN 149
grade FFP2S.
Using a suitabl