Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Crankshaft Pulley (G1875869) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Engine - Ingenium i4 2.0l Diesel / Crankshaft Pulley (G1875869) / Removal and Installation

SPECIAL TOOL(S)

SPECIAL TOOL(S)

PART(S)

PART(S)

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Disconnect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Refer to: Accessory Drive Belt (303-05B Accessory Drive - INGENIUM I4 2.0L Diesel, Removal and Installation).

NOTE:

Only rotate the crankshaft clockwise.

Crankshaft Pulley (G1875869) / Removal and Installation

Install special tool JLR-303-1630 to crankshaft damper. Make sure central hub is located correctly.

Special Tool(s): JLR-303-1630

Crankshaft Pulley (G1875869) / Removal and Installation

Remove four crankshaft damper bolts.

Special Tool(s): JLR-303-1630

Crankshaft Pulley (G1875869) / Removal and Installation

Remove crankshaft damper.

Special Tool(s): JLR-303-1630

Crankshaft Pulley (G1875869) / Removal and Installation

Using the special tool remove and discard the front crankshaft seal.

Special Tool(s): JLR-303-1628

INSTALLATION

Crankshaft Pulley (G1875869) / Removal and Installation

Using the special tool install a new front crankshaft seal.

Special Tool(s): JLR-303-1628

Renew Part: Crankshaft front oil seal.

Torque: 26 Nm

NOTES:

  • Make sure that the mating faces are clean and free from foreign material.
  • Install crankshaft damper onto guide pin for correct installation.

Crankshaft Pulley (G1875869) / Removal and Installation

Special Tool(s): JLR-303-1630

Crankshaft Pulley (G1875869) / Removal and Installation

Before installing the new crankshaft damper bolts check the length of the thread as shown in the illustration. The new bolts must be 48mm in length.

CAUTION:

Make sure that new bolts are installed.

Crankshaft Pulley (G1875869) / Removal and Installation

Install four crankshaft damper bolts.

Special Tool(s): JLR-303-1630

Torque:

Stage 1: 37 Nm

Stage 2: 90º

Crankshaft Pulley (G1875869) / Removal and Installation

Special Tool(s): JLR-303-1630

To install, reverse the removal procedure.

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