Land Rover Discovery Owners & Service Manuals

Land Rover Discovery: Crankshaft Pulley (G1875869) / Removal and Installation

Land Rover Discovery (2009–2016) Service Manual / Powertrain / Engine / Engine - Ingenium i4 2.0l Diesel / Crankshaft Pulley (G1875869) / Removal and Installation

SPECIAL TOOL(S)

SPECIAL TOOL(S)

PART(S)

PART(S)

REMOVAL

NOTE:

Removal steps in this procedure may contain installation details.

WARNING:

Make sure to support the vehicle with axle stands.

Raise and support the vehicle.

Disconnect the battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

Refer to: Accessory Drive Belt (303-05B Accessory Drive - INGENIUM I4 2.0L Diesel, Removal and Installation).

NOTE:

Only rotate the crankshaft clockwise.

Crankshaft Pulley (G1875869) / Removal and Installation

Install special tool JLR-303-1630 to crankshaft damper. Make sure central hub is located correctly.

Special Tool(s): JLR-303-1630

Crankshaft Pulley (G1875869) / Removal and Installation

Remove four crankshaft damper bolts.

Special Tool(s): JLR-303-1630

Crankshaft Pulley (G1875869) / Removal and Installation

Remove crankshaft damper.

Special Tool(s): JLR-303-1630

Crankshaft Pulley (G1875869) / Removal and Installation

Using the special tool remove and discard the front crankshaft seal.

Special Tool(s): JLR-303-1628

INSTALLATION

Crankshaft Pulley (G1875869) / Removal and Installation

Using the special tool install a new front crankshaft seal.

Special Tool(s): JLR-303-1628

Renew Part: Crankshaft front oil seal.

Torque: 26 Nm

NOTES:

  • Make sure that the mating faces are clean and free from foreign material.
  • Install crankshaft damper onto guide pin for correct installation.

Crankshaft Pulley (G1875869) / Removal and Installation

Special Tool(s): JLR-303-1630

Crankshaft Pulley (G1875869) / Removal and Installation

Before installing the new crankshaft damper bolts check the length of the thread as shown in the illustration. The new bolts must be 48mm in length.

CAUTION:

Make sure that new bolts are installed.

Crankshaft Pulley (G1875869) / Removal and Installation

Install four crankshaft damper bolts.

Special Tool(s): JLR-303-1630

Torque:

Stage 1: 37 Nm

Stage 2: 90º

Crankshaft Pulley (G1875869) / Removal and Installation

Special Tool(s): JLR-303-1630

To install, reverse the removal procedure.

    next pageCamshafts (G1875875) / Removal and InstallationCrankshaft Rear Seal (G1875871) / Removal and Installationnext page

    READ NEXT:

     Crankshaft Rear Seal (G1875871) / Removal and Installation

    SPECIAL TOOL(S) PART(S) REMOVAL All vehicles Disconnect the battery ground cable. Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications). Raise and support the vehicle. V

     Cylinder Head Gasket (G1875895)

     Cylinder Head Gasket (G1875895) / Removal

    PART(S) REMOVAL NOTES: Some variation in the illustrations may occur, but the essential information is always correct. Some components shown removed for clarity. WARNING: Make sure to support t

    SEE MORE:

     Diagnosis and Testing Telematics

    The complexities of the electronics involved with the telematics system, of which the GPS antenna and navigation display are parts, and the multiplexed communication network which are connected to it preclude the use of workshop general electrical test equipment. Therefore, reference should be made

     Switching off the engine

    To switch off the engine while the vehicle is stationary: Apply the Electric Parking Brake (EPB). Mark sure that Park (P) (automatic transmission) or Neutral (N) (manual transmission) is selected. Press and release the engine START/ STOP button. The engine now stops, but the vehicle's igniti

    © 2019-2026 Copyright www.lrdisc.com